Cold patch asphalt Formation of potholes

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How to repair potholes in asphalt roads?
22 April - 2025

Cold patch asphalt Formation of potholes

 

  • Water damage: Rainwater seeps into the road base and forms "empty" or "frost heave", causing the asphalt layer to break.

  • Traffic load fatigue: Heavy vehicles rolling over causes fatigue cracking of the asphalt mixture, which then peels off and turns into potholes.

  • Construction defects: Insufficient compaction, loose joints, and improper asphalt temperature control can lead to local instability.

  • Material aging: Ultraviolet rays and temperature difference cycles make asphalt aging and brittle, and its ability to resist deformation decreases.

Overview of common repair methods


  • Hot-mix asphalt mixture repair; suitable for structural, medium and large potholes or high-grade highways

Advantages: high structural integrity and long life

Disadvantages: high equipment dependence, high cost, road closure construction

 

  • Cold patch asphalt mixture repair; suitable for small and medium potholes, temporary quick repair, cold areas

Advantages: no heating required, can be operated on rainy days, easy to operate

Disadvantages: slightly weak adhesion and relatively short service life

 

  • Spraying quick repair technology (spraying repair vehicle); suitable for rapid repair of large-scale diseases 

Advantages: high efficiency, automation, no need for manual compaction

Disadvantages: expensive equipment, high requirements for base density

 

  • Hot regeneration repair; suitable for areas with thick asphalt layers, dense potholes, or old road renovation

Advantages: environmental protection, energy saving, material recycling

Disadvantages: complex process, high cost


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Precautions for cold patching


  • The road surface must be dry and clean to ensure adhesion;

  • The thickness of each filler should not exceed 5cm, and it should be filled and compacted in layers when necessary;

  • The cold patch material must be stored in a sealed barrel to avoid expiration;

  • After cold patching, the dent must be checked and supplemented within 24 hours.


Typical case analysis


Case 1: Expressway pothole rapid repair project

800 potholes were quickly repaired using cold patch asphalt

 

Construction cycle shortened to 30% of the original

 

On average, each pothole took only 8 minutes to repair, saving road closure time


Cold patch asphalt



 

Case 2: Hot regeneration repair of potholes on urban trunk roads

Use infrared thermal regeneration technology to heat, mill, fill and compact old asphalt

 

Reduce new material consumption by 45%

 

The surface layer is well combined with the old material, and the service life is increased by 30%



Cold patch asphalt



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